2.0 out of 5 stars 2. I just wanted to share the roof rack carrying 100lbs+ of log, about 10-11" diameter, and having no trouble with the weight. Looks good, what towers are those? In the end, to feel more comfortable than "eyeballing" the angle, I set a laser pointer on the extruded rail, and used a piece of metal shelf support to see where the laser intersected it from a close distance, then move about 20 feet back and measured again. https://www.thingiverse.com/thing:3075719. If you had a local vender that sold 80/20, you could pick it up and save that shipping. Most car roof racks are proprietary, and yeah, you can probably buy a factory rack to work, but where's the fun in that? 6958 views on Imgur: The magic of the Internet. I chose the single level (no basket), ladder style with 72" long rails for the sides and 50" long rails for the cross beams. I don't plan to leave the wide bars on regularly. I needed a new rack to support the weight of the roof tent I'm building, so it was time for a stronger rack. 80/20 does an impeccable job wrapping and shipping the parts, really very excellent. I bought four 10 Series 4 Hole - Tall Gusseted Inside Corner Brackets as my tie-down points on the cross bars. You can easily assemble and disassemble the aluminum roof rack to suit the periodic needs unlike the steel roof racks. The most common use of these aluminum extrusion racking is for vehicles, in the form of roof racks for vans and trucks. I like getting 80/20 from McMaster. However, in the end i was able to put this rack together for about $700, if i pretend like i didnt buy hardware twice. Only 5 left in stock - order soon. Mar 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. Looks like it's pretty useful and sturdy. Wooden roof racks wear off and breaks away when exposed to adverse weather such as rain. I build simple racks out of angle steel and I think it would weigh 60-70lbs for a full size rack for a LX. Amazon's Choice for aluminum roof rack. The side-view shot shows the 80/20 10 series 1x2 extruded rail attached, before I cut it to length. Here is a roof rack i build from a ladder and some roof rails i didn't use. And, the aluminum will save weight as well. More information... People also love these ideas. Jul 2, 2016 - An 80/20 extruded aluminum commercially produced roof rack. Only 17 left in stock - order soon. How To Fasten Extruded Aluminum (8020) To Your Van. Im a little late posting the thread, but now after several uses, i can attest to it being solid. Just the rails alone don't make any noise. A roof rack made out of aluminum is guaranteed to last you a long time! I'd remove the cross bars if I'm not planning to use them. Thanks. I found the aluminum got hot quickly since it conducts heat so well, so I periodically ran it under cold water and dried it before continuing. DIY Extruded Aluminum Roof Rack. While it is significantly heavier, it was also MUCH Cheaper; and, unfortunately co$t trumps weight savings.the EndCaps that I was referring to was to make a more streamlined radius for the outer (face) of Corners, Front & Rear. I wanted a roof rack that was 64" wide, so I could fit a 5 foot (60") wide sheet of plywood up there, and have 2 inches on each side for brackets that hold the wood safely in place. This isn't 100% accurate, since it is possible for me to have a handmade bracket not precisely line up with the laser marked guide, but it's close enough. My 100w CO2 laser can't otherwise do anything to metals, other than etch through anodizing. 80/20 T-slot extruded aluminum (aka - the industrial erector set) is very lightweight and in my opinion very strong. I have a piece of aluminum extrusion that was given to me with a rounded profile on one side and square on the other. I’m in California, FWIW.Regards,StanDogRescuer@iCloud.com, Answer Find high quality Aluminium Roof Rack Extrusions Suppliers on Alibaba. Also, I don't want to keep using my car like a pickup inside. I'm very glad you posted this. For industrial framing or something in a shop, no biggie. 4th and 5th revisions were for functional testing. :). This is a roof rack that is ALMOST all DIY. DIY Extruded Aluminum Roof Rack Discover the magic of the internet at Imgur, a community powered entertainment destination. $306.95 $ 306. DIY Roof Rack $300 (extruded aluminum rail), infinitely modular attachment capabilities TNUTZ was the cheapest place I could find the extruded alum rail (also know as 80/20 or t-slotted rail). The 2nd version then has level mounting points. Share it with us! Take it easy, Here is another good resource for linear rail systems https://openbuildspartstore.com/linear-rail/, Thanks for posting this! Otherwise, consider you might want to make some adjustments to the length and width after you measure your vehicle. No need to find smooth ground for a tent. * carry Yakima skybox and ski rack at the same time. Toddler Bed. Van Roof Racks Truck Roof Rack Truck Tent Truck Camper Roof Rails Roof Top Tent Jimny Suzuki Land Rover Discovery 2 Jeeps. Discover the magic of the internet at Imgur, a community powered entertainment destination. What do you think it weighs? DIY Extruded Aluminum Roof Rack. Not all cars have the same roof layout, so this approach certainly won't work for everyone. The bars are at face height. Article by Palma Emmerich. Now I’m making a solar panel mount for a sailboat using a combo of 80/20, extruded tube, and custom aluminum joining plates, similar in heft to the ones I made for this roof rack. As it sits now with the Yakima mounts on the Factory Rack Side Rails and cross beams the basket sits entirely to high off the roof line. I'm going to have a set of shorter cross bars that easily fit in the cargo area behind my passenger seat so I always have an option for carrying random stuff without planning ahead. VEVOR Roof Rack Cargo Basket Universal Roof Rack Basket Aluminum Roof Mounted Cargo Rack 50X38 Inch for Car SUV Traveling Luggage Holder, with 150 LB Capacity. Nov 3, 2019 - This Pin was discovered by Jared Sutmiller. It's a simple and cheap way to make a solid roof rack. Oh, I didn't know McMaster sold 80/20! Saved by imgur. The support was printed at 100% infill for maximum strength. These particular cross bars are pretty large, and I do hear them when I don't have the radio on. How's the wind noise? That extruded aluminum was something I wanted to try, as I see it often in restroom stall wall applications. I regularly carry large loads including awning, kayak, camping gear, jerry cans of fuel and water, spare wheels and all sorts of stuff. Reply Here's the final design I used for my Chevy Bolt as an Adobe Illustrator file. There are cheaper materials than ext aluminum. Steel roof racks often go through a rigorous assembly process involving welding of parts thus making the joints permanent. My wife's mini van would be a better contender for rooftop camping. 99. You can see the process I went through to find a good fit for my Bolt. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. I suspect this is a lighter than steel would be for the same size though i suspect welds are lighter than the hardware. DIY Aluminium Roof Rack Aluminum is an excellent material to use for your DIY roof rack, as it is a very strong metal and has the capacity to carry a lot of weight over long distances. I could potentially make something for you, but can you sketch it on paper and post the image here so I better understand? Finally, I used some 3D printing filament, a couple dollars worth. - OK, maybe this rack isn't going to make your car any faster, but it is super quick to adapt to most any cargo needs! DIY Extruded Aluminum Roof Rack. Uses of Aluminum Extrusion Racks Aluminum extrusion racks have permeated all aspects of our lives and have created a number of conveniences in day-to-day life. Before making these out of aluminum, I used 1/4" Baltic Birch. There are a lot of different options for expedition roof racks, but unless you intend fitting a roof tent, then you probably don’t need to carry more than 50 to 100kgs. Maybe a little spendy for DIY, but not bad considering it is 1 banana project requiring no fab skills. Let me know if you end up making one. $103.99 $ 103. I don't plan to remove these rails, so I used the stronger bonding red Locktite. MaxxTow 27x47 Cargo Carrier w/ Pivoting Ramp - 2" Hitches - Extruded Aluminum - 500 lbs MaxxTow Hitc. Well done instructable, good clear photos. Once my outline shapes were very close, I sanded it by hand with wet/dry paper at 220, 320, 400, and 600 grit. Instead, I used the laser cutter again to help me get precise measurements onto the 6061 aluminum plate so I could fabricate it by hand. I'd love to see other people's adaptations! I put them in place with my aluminum 80/20 rails to confirm it was a good fit and angle. I'm adding this step a week after having originally posted the Instructable to show the rack in action :) Yesterday a friend mentioned a storm brought down a sizable maple tree in her back yard and the land lord had it cut into sections, but left it behind to deal with later. Faster! But if I want to carry large sheets of plywood, I'll want to use these extra wide cross bars. Extruded aluminum roof racks are more flexible and offers more room for adjustments unlike the steel roof rack. 3.4 out of 5 stars 16. My plan is to not always leave these extra long bars on there though. Did you make this project? I wanted the redundancy of two bolts into each part of the rack here, and with easy adjustability. while i like the instructable and the application, i would suggest that you visit the nearest wrecking yard to see if they have roof racks specific to your car. 35-40lb for the aluminum should be in the ball park. Description below...SUBSCRIBE and turn on NOTIFICATIONS - https://www.youtube.com/c/gotmountains?sub_confirmation=1Want to DIY your own rock-n … Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. In the 1st version, I made several sets of holes spaced the right distance apart, and used that to get a sense of the roof angle for the front and rear mounts. Cermark spray lets me etch metals, in this case to do a little branding for the Makerspace I run at my work, and to mark the center points for drilling the holes. I plan to have a set of short general purpose cross bars in my trunk area that I'd put on as needed for random use. 3rd version was adjusted for an ideal height to clear the radio antenna. Even though this worked, it took up my whole back seat/cargo area, and I had to slide my seat all the way forward. You must log in or register to reply here. I bought some 80/20 from Amazon and a second shipment right from 80/20. The quality is pretty good. The bolt is a sub-compact car. 462. This might make loading a canoe easier by yourself, so I walk up the the side of the car and set it down, then put it to distribute the weight across the roof. A huge factor to its strength is in the way that it’s fastened to the van. If there was a significant angle up or down, it would be amplified in the measurement over this distance. Using the Gamviti Roof Mounts, I was planning on using the 80/20 10 series 1"x2" at 48" length. Be careful Europeans! For those who aren't familiar with 80/20 extrusions, I'll give a very brief overview. Pricing will vary for these options. The wood gets sawdust in the car, and will scuff the plastic trim if I'm not careful. It may not display this or other websites correctly. I hadn't cut anything from metal this size on the machine, and leaving it unattended made me nervous. The total cost without shipping was $200. Real weight: if I ever take it off, I'll try to get a weight. About: The IDEAWORKS Innovation Suite is part of the Library and Academic Technology department at Washington College in Chestertown, MD. I modeled the end cap in Fusion360, based off the diagram 80/20 provides. Custom roof rack options include an open front rack, open rear, non-standard slat spacing, and a higher profile. One bolt is strong enough, but two provides a little redundancy, always a good idea. **Roof racks and roof rack accessories may interfere with factory roof mounted satellite antennas. Mar 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. It comes next day and it's well packaged with reasonable shipping. @ylexlot Material Choice Question, looking to do a similar, albeit more simplified rack. $129.89 $ 129. If you have a Chevy Bolt, you are in luck. It's not readily findable in a google search though. I didn't know this source was out there, and it's a one-day UPS Ground distance from me :). It's got a complete parts list. I could believe ~80 lbs. I've been planning and 80/20 rack build for a while now. The rails don't make any noticeable noise or affect mileage any that I can see. 89. DIY Extruded Aluminum Roof Rack - diy post. FREE Shipping. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. I did this roof rack mod over the summer. I didn't use any adhesive so I can easily pop them off if I want to slide in another T-nut for some reason. It's probably illegal to use a non certified roof rack in your country. There may not be a weight benefit with 80/20. Nov 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. And in my experience Autobahn Cops will spot this a mile away and pull you right over especially in Germany. These can be installed easily, quickly, and are durable products. Transported an entire bedroom set on the roof of an old Austin Mini once. I ended up using UniStrut. Get it as soon as Mon, Jan 11. We have an older Thule rack on there and on lot of occasions I've been up there on the roof securing bulky items.Regarding wind noise, with those pictured 64" cross bars, you do hear it on the highway if the radio is off. I didn't use a bubble level since parking lots typically have some slope for drainage. Trying to figure out what the advantages of 80/20 are over steel tubing, or square tubing. The 80:20.pdf file you can download in this step is a cart of all the exact parts I used from 80/20, totaling $182.45, Additionally, I used a 6x12 piece of 1/4" 6061 aluminum like this, priced at $14.25https://www.amazon.com/gp/product/B00ZRZ7TTI. If this is going on the roof of you new car, you'll want it blemish free. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Using 80/20 extruded aluminum make future changes a snap too! Thanks for providing the detail plans and very specific applications to your car! 7355 views on Imgur: The magic of the Internet. If you want to show support and help our Makerspace out, please considering voting on this tutorial in the Metalworking Contest, and we'll be forever grateful! I have built many roofracks for different cars over the years and have never spent much on them. Well it looks killer and it goes without saying that it is HIGHLY modular and with a roof rack that is key. With access to a laser cutter, this made precision testing easy, and much cheaper and quicker than making it from aluminum to only realize I needed to refine the fit. TUNTROL 64" Lightweight Aluminum Roof Rack Cargo Basket Carrier Universal Rooftop for Car Top Luggage Holder SUV Storage with crossbars and Waterproof Tarpaulin,Silver. Shipping from 80/20 for me was about $33.00, but I did include some other items not used in this project. I made this fit very tight so I had to compress the foam to get all the bolts to line up. I cut the rails to a length that I felt was ideal for my car, and bolted it all together using threadlocker (Locktite) to assure these wouldn't loosen with road vibration over time. . My sub-compact Chevy Bolt was not the ideal vehicle for getting plywood from my local lumber yard. DIY Extruded Aluminum Roof Rack. After this, be sure to watch Part 2 with all part numbers and improved designs: https://www.youtube.com/watch?v=oSOVnRDGtS4Roof racks are too expensive. Aluminum, extra-wide, basket-style cargo carrier is … I used 80/20 for some rack components...It's expensive, but very solid, and well designed. Made this in my dads home shop. Question Ha ha there is A LOT of aluminum in 80/20 too. I've got access to a 14" bandsaw and I've been trying to learn to resaw sections of tree like this to make live edge slabs like those pictured here. Discover (and save!) They also sell lots of connectors and accessories, kind of like an industrial erector set. You are using an out of date browser. Roof racks dont need to be fancy, just simple and strong. 95. I had 3 general uses in mind: * be able to carry home 4x8 plywood and other bulky lumber with out hauling a trailer. DIY Extruded Aluminum Roof Rack Discover the magic of the internet at Imgur, a community powered entertainment destination. Discover the magic of the internet at Imgur, a community powered entertainment destination. DIY Extruded Aluminum Roof Rack - diy post. 23. 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